jlg t350 manual
Welcome to the JLG T350 manual, a comprehensive guide for operating, maintaining, and troubleshooting your equipment. This manual provides essential information on safety, features, and proper usage.
1.1 Purpose and Scope of the Manual
The JLG T350 manual is designed to provide detailed guidance for the safe and effective operation, maintenance, and troubleshooting of the equipment. Its purpose is to ensure users understand all aspects of the machine, from basic functionality to advanced diagnostic procedures. The manual covers essential topics such as safety precautions, operational best practices, and technical specifications. It serves as a comprehensive resource for operators, technicians, and service professionals, offering clear instructions and reference materials. The scope includes troubleshooting common issues, maintenance schedules, and compliance with industry standards. By following this manual, users can maximize efficiency, ensure safety, and extend the lifespan of the JLG T350.
1.2 Key Features of the JLG T350
The JLG T350 is a trailer-mounted boom lift designed for versatility and reliability in various work environments. It features a robust design with a maximum lift height and horizontal reach, making it ideal for aerial work applications. The machine is equipped with a durable boom structure and a user-friendly control system. It also includes advanced safety features such as emergency stop functions and stability enhancements. The T350 is built to withstand challenging conditions and provides optimal performance for construction, maintenance, and industrial tasks. Its compact design allows for easy transportation and maneuverability on job sites. These features make the JLG T350 a reliable choice for professionals requiring efficient aerial access solutions.
1.3 Safety Precautions and Warnings
Safety is paramount when operating the JLG T350. Always follow the guidelines outlined in the manual to ensure safe operation. Proper training is essential for operators, and all safety devices must be checked before use. Inspect the equipment regularly for wear or damage. Never exceed the load capacity, and ensure the machine is stabilized on level ground. Adhere to all warning labels and instructions provided in the manual. Failure to comply with safety precautions can result in equipment damage or personal injury. Always refer to the JLG T350 Operation & Safety Manual for detailed procedures and emergency protocols. Safety measures are non-negotiable to guarantee optimal performance and operator well-being.
JLG T350 Parts Manual
This section provides detailed diagrams and descriptions of all components, ensuring easy identification and procurement of replacement parts for the JLG T350.
2.1 Parts Catalog and Diagrams
The parts catalog offers a detailed listing of all components for the JLG T350, complete with part numbers and descriptions. High-quality diagrams visually represent each assembly, aiding in identification and replacement. Users can easily locate specific parts, such as electric motors, voltage regulators, and hydraulic components, by referencing the clear schematics provided. This section ensures that technicians and operators can accurately order and install replacement parts, minimizing downtime and ensuring optimal performance. The diagrams are organized by system, making it straightforward to navigate and find the necessary information efficiently.
2.2 Assembly and Installation Instructions
This section provides step-by-step guidance for assembling and installing components of the JLG T350. Detailed instructions ensure proper alignment and securement of parts. Diagrams from the parts catalog are referenced to clarify complex assemblies. Essential steps include preparing the workspace, aligning components, and tightening fasteners to specified torque values. Safety precautions are emphasized to prevent accidents during assembly. Users are advised to consult the safety manual and follow recommended practices. Proper installation ensures optimal performance and extends equipment lifespan. Always verify functionality after assembly to confirm correct installation. This guide is critical for technicians and operators to maintain machine integrity and operational efficiency. Adherence to these instructions is mandatory for safety and reliability.
2.3 Cross-Reference for Part Numbers
This section offers a detailed cross-reference system for JLG T350 parts, ensuring quick identification and procurement. It aligns part numbers with diagrams and descriptions, making it easier to locate specific components. Users can match old or alternate part numbers to current ones, facilitating seamless ordering. The cross-reference includes superseded parts and updated replacements, reflecting the latest catalog updates. This tool is invaluable for service technicians and parts managers, reducing downtime and ensuring accurate ordering. By referencing this guide, users can efficiently manage inventory and maintenance, ensuring the correct parts are used for repairs and upgrades. Regular updates keep the information current and relevant for all users. This system enhances overall maintenance efficiency and operational continuity.
Operation and Safety Manual
This manual provides detailed guidelines for safe and efficient operation of the JLG T350. It covers essential safety protocols, operational best practices, and emergency procedures to ensure user safety and equipment longevity. Proper usage of control functions and adherence to safety standards are emphasized throughout. Always refer to this manual before operating the equipment to minimize risks and optimize performance. Compliance with these guidelines is crucial for maintaining warranty validity and ensuring operational reliability. Regular reviews of this manual are recommended to stay updated on safety measures and operational techniques. This guide is your primary resource for responsible equipment handling and maintenance. Follow all instructions carefully to avoid accidents and prolong equipment lifespan. By adhering to the outlined procedures, users can ensure a safe and productive working environment. This manual is an essential tool for all operators and maintenance personnel. Familiarize yourself with its contents to operate the JLG T350 confidently and safely. Proper training and understanding of the manual are critical for optimal equipment performance and workplace safety. Always prioritize safety and follow established protocols when operating the JLG T350. This manual serves as your comprehensive guide to safe and efficient equipment operation, ensuring both user and equipment well-being.
3.1 Safe Operating Practices
- Always conduct a pre-operational inspection to ensure all components are functioning correctly.
- Ensure the equipment is on a stable, level surface before operation.
- Never exceed the load capacity specified in the manual.
- Wear proper personal protective equipment (PPE) at all times.
- Keep loose clothing and long hair tied back to avoid entanglement.
- Ensure clear communication between the operator and ground personnel.
- Avoid operating in extreme weather conditions unless necessary.
- Follow proper procedures for ascending and descending heights.
- Ensure all safety alarms and warning systems are functional.
- Keep the work area clear of obstacles and bystanders.
Adhering to these practices minimizes risks and ensures safe operation of the JLG T350.
3.2 Control Functions and Components
The JLG T350 features an intuitive control panel designed for precise operation. Key components include the joystick for boom extension and rotation, foot pedals for stabilizer deployment, and a digital display for monitoring system status. The control panel also houses emergency stop buttons and directional switches. Proper familiarization with these controls ensures efficient and safe operation. Regular inspection of control components is recommended to maintain functionality and performance.
3.3 Emergency Procedures
In case of an emergency, the JLG T350 is equipped with a red emergency stop button located on the control panel. Pressing this button halts all machine functions immediately. For system failures, ensure the machine is stabilized before exiting. In the event of power loss, lower the boom gradually using the manual override. Always follow the manufacturer’s guidelines for emergency descent. If an accident occurs, secure the area and contact authorized personnel. Regularly inspect emergency components to ensure functionality. Adhering to these procedures minimizes risks and ensures operator safety. Proper training is essential for handling emergency situations effectively.
Troubleshooting Guide
This section helps identify and resolve common issues with the JLG T350, such as error codes, system malfunctions, and operational problems. Follow diagnostic steps to address concerns effectively.
4.1 Common Issues and Solutions
The JLG T350 may experience issues like hydraulic leaks, electrical malfunctions, or control system errors. Hydraulic leaks often result from worn seals or damaged hoses, requiring immediate replacement to prevent further damage. Electrical problems, such as faulty wiring or sensors, can be diagnosed using the provided schematics. Control system errors may display specific error codes, which can be referenced in the troubleshooting guide for quick resolution. Regular maintenance, like checking fluid levels and inspecting wire connections, can prevent these issues. Always refer to the manual for detailed repair procedures and ensure all safety precautions are followed during troubleshooting.
4.2 Diagnostic Procedures
Diagnosing issues with the JLG T350 begins with reviewing error codes displayed on the control panel. These codes provide insights into system malfunctions, such as hydraulic or electrical faults. Consult the manual’s troubleshooting guide to interpret codes accurately. Next, perform a visual inspection of wiring, hydraulic lines, and sensors to identify any damage or wear. Use the provided electrical schematics to trace connections and test components. Advanced diagnostics may require specialized tools, such as multimeters, to measure voltage and resistance. Always follow safety protocols when working with electrical systems. If issues persist, refer to the detailed troubleshooting procedures outlined in the manual or contact a certified JLG technician for assistance.
4.3 Error Codes and Resolutions
The JLG T350 manual provides a list of error codes to help identify specific issues. For example, codes like “E01” may indicate a hydraulic system malfunction, while “E02” could signal a sensor failure. To resolve these, refer to the manual’s error code section for detailed explanations and step-by-step solutions. Common resolutions include resetting the system, replacing faulty sensors, or checking hydraulic fluid levels. If an error persists, consult the troubleshooting guide or contact a certified JLG technician. Always follow safety precautions when addressing electrical or hydraulic components. This section ensures quick and effective problem-solving, minimizing downtime and ensuring optimal equipment performance.
Maintenance and Service Manual
This section outlines routine maintenance schedules, service intervals, and detailed procedures to ensure optimal performance. Regular checks include lubrication, filter replacements, and system inspections.
5.1 Routine Maintenance Schedule
The JLG T350 requires regular maintenance to ensure functionality and safety. Daily checks include inspecting hydraulic fluid levels, tire pressure, and control systems. Every 50 hours, lubricate moving parts and check battery terminals. Monthly, inspect wire ropes and hydraulic hoses for wear. Quarterly, replace air filters and check the condition of belts. Annually, perform a comprehensive inspection, including boom alignment and control system calibration. Adhere to the manufacturer’s recommendations for optimal performance and longevity of the equipment; Proper maintenance prevents unexpected downtime and ensures operator safety. Always refer to the detailed schedule in the manual for specific guidelines and intervals.
5.2 Service Intervals and Recommendations
Regular servicing is crucial for the JLG T350 to maintain its performance and safety. Follow the recommended service intervals outlined in the manual. Daily checks include fluid levels and tire pressure. Weekly, inspect hydraulic systems and control functions. Monthly, clean and lubricate moving parts, and check wire ropes for wear. Every 500 hours, perform a detailed inspection of hydraulic hoses and electrical connections. Annual servicing involves a full system check, including boom alignment and battery testing. Adhere to these intervals to ensure optimal functionality and operator safety. Customized service plans may be necessary based on usage and environmental conditions. Always refer to the manual for specific recommendations.
5.3 Rebuild Kits and Replacement Parts
The JLG T350 manual provides detailed information on rebuild kits and replacement parts to ensure optimal performance. Rebuild kits are available for critical components like hydraulic pumps and motors, while replacement parts such as voltage regulators, motor assemblies, and control components can be sourced directly from JLG or authorized dealers. Always refer to the parts catalog for accurate part numbers and compatibility. Regularly replacing worn or damaged parts is essential to maintain safety and efficiency. For major overhauls, consult the manual for step-by-step instructions. Genuine JLG parts are recommended to ensure compliance with safety standards and warranty conditions. Proper installation of replacement parts is crucial to prevent downtime and ensure reliable operation.
Electrical Systems and Wiring
The JLG T350 manual includes detailed electrical schematics and wiring diagrams for proper installation and troubleshooting. Key components like voltage regulators and motor assemblies are highlighted for easy reference.
6.1 Electrical Schematics and Diagrams
The JLG T350 manual provides detailed electrical schematics and wiring diagrams to assist in understanding and servicing the machine’s electrical systems. These diagrams illustrate connections, components, and circuits, ensuring accurate troubleshooting and repairs. Key elements include voltage regulators, motor assemblies, and control panels. The schematics are organized by system, making it easier to locate specific parts and their interactions. This section is essential for technicians and operators to maintain and repair the electrical components efficiently, ensuring optimal performance and safety. Refer to these diagrams for clear guidance on electrical system maintenance and troubleshooting.
6.2 Wiring Connections and Components
The JLG T350 manual details wiring connections and components, ensuring proper electrical system functionality. Key components include voltage regulators, motor assemblies, and control panels. The wiring connections are clearly mapped to facilitate troubleshooting and repairs. Specific parts like the 3-position rotary switch and ClearSky voltage regulator kit are highlighted; These components ensure efficient operation and safety. The manual provides step-by-step guidance for identifying and resolving wiring issues, making it easier to maintain and repair the electrical system. This section is vital for technicians to understand and manage the electrical connections effectively, ensuring the machine operates at peak performance.
Technical Specifications
The JLG T350 manual outlines key technical details, including dimensions, weight, performance metrics, and compliance standards. It ensures operators understand the machine’s capabilities and operational limits clearly.
7.1 Dimensions and Weight
The JLG T350 manual provides detailed specifications, including overall height, stowed length, and width. The dry weight is approximately 7,000 lbs, ensuring stability and mobility on various job sites. These dimensions and weight specifications are crucial for safe operation, transportation, and maintenance planning, helping operators understand the machine’s physical requirements and limitations. Proper knowledge of these measurements ensures compliance with safety standards and optimal performance in different work environments.
7.2 Performance and Capacity
The JLG T350 is designed to deliver exceptional performance with a maximum lift capacity of 500 lbs and a horizontal reach of up to 35 feet. Its trailer-mounted design enhances portability while maintaining stability during operation. The machine is powered by a reliable engine, ensuring consistent performance across various job sites. The T350’s capacity allows it to handle heavy-duty tasks efficiently, making it ideal for construction and industrial applications. Its robust design and precise control systems ensure optimal productivity while adhering to safety guidelines. Understanding the performance and capacity specifications is crucial for maximizing the equipment’s potential and ensuring safe, effective operation in diverse work environments.
7.3 Compliance and Certifications
The JLG T350 adheres to stringent industry standards, ensuring compliance with safety and regulatory requirements. It meets ANSI and OSHA guidelines, guaranteeing operator safety and equipment reliability. Certifications include UL compliance for electrical systems and ISO standards for manufacturing quality. The T350 is designed to meet global safety norms, making it suitable for diverse markets. Regular updates ensure ongoing compliance with evolving regulations. Compliance documentation is provided for verification, reinforcing trust in the equipment’s performance and safety. Adherence to these standards underscores JLG’s commitment to delivering high-quality, reliable machinery that meets or exceeds industry expectations while prioritizing user safety and operational excellence across all applications.
Additional Resources
Explore additional resources, including warranty information, customer support contacts, service center locations, and access to technical documents and OEM replacement parts for seamless maintenance and operation.
8.1 Warranty Information
The JLG T350 manual includes detailed warranty information to ensure your equipment is protected. The warranty program covers manufacturing defects and material issues for a specified period. Key components like the motor assembly and voltage regulator kit are typically included. The warranty duration varies by part, with most lasting up to 12 months from delivery. Coverage includes parts and labor for defective items, provided proper maintenance and usage guidelines are followed. Misuse or unauthorized modifications may void the warranty. For full terms and conditions, refer to the official JLG documentation or contact your local dealer. This ensures your investment remains secure and operational.
8.2 Customer Support and Service Centers
For assistance with your JLG T350, JLG offers comprehensive customer support and a network of authorized service centers. These centers provide expert diagnostics, repairs, and maintenance, ensuring your equipment operates at peak performance. Trained technicians are available to address technical inquiries and provide solutions. Additionally, JLG dealers offer genuine parts and accessories, ensuring compliance with manufacturer standards; Online resources, including troubleshooting guides and manuals, are accessible to help operators resolve minor issues independently. For emergencies, JLG’s 24/7 support hotline is available. With a global network of service centers, JLG ensures prompt and reliable assistance, minimizing downtime and maximizing productivity for your T350 equipment.
The JLG T350 manual serves as a vital resource for safe and effective operation, maintenance, and troubleshooting of your equipment. By following the guidelines outlined in this manual, users can ensure optimal performance, longevity, and safety. Always refer to the provided resources, such as the parts manual, troubleshooting guide, and technical specifications, for detailed information. Remember to adhere to safety precautions and best practices to minimize risks and maintain compliance with industry standards. For further assistance, utilize JLG’s customer support and authorized service centers. Proper care and adherence to this manual will maximize the productivity and reliability of your JLG T350, ensuring it remains a valuable asset for years to come.